صب الفولاذ الكربوني

With excellent mechanical properties, carbon steel castings are more cost-effective than stainless steel castings, offering a perfect balance of performance and affordability. The carbon content is a key factor in determining the toughness of steel. After heat treatment, higher carbon content makes the steel stronger and more wear-resistant, making it the preferred choice for demanding industries such as construction, mining, and heavy machinery.
As an experienced carbon steel casting manufacturer, we specialize in producing high-quality carbon steel castings with superior strength, toughness, and wear resistance. Our advanced production processes and rigorous quality control ensure that each casting meets industry standards and delivers outstanding performance. Whether for industrial equipment, automotive components, or structural applications, our carbon steel castings provide reliable and durable solutions tailored to meet the needs of our clients.
احصل على عرض أسعار مجاني

Common Carbon Steel Grades for Casting

Here are the most common carbon steel casting grades. As experts in steel casting, we have extensive experience in producing all carbon steel grades.
Carbon Steel Grades Table
Carbon Steel Grade Description Application
1018 Low carbon steel, high strength, good ductility, good weldability Crimping, bending, forging, worm gears, pins, gears, ratchets, etc.
1020 Suitable for surface hardening, high carbon steel, hardening and welding Hydraulic shafts, motor shafts, pump shafts, mechanical parts
1030 High carbon steel, moderate hardness, high strength, machinable, good ductility Mechanical parts, used in tempered and quenched conditions to increase strength
1035 Low carbon steel, suitable for induction and flame hardening Forged parts, connecting rods, gears, couplings, forged shafts, and axles
1040 Good strength, wear resistance, high carbon steel Forged couplings and crankshafts
1045 Low carbon steel, suitable for forging, most common shaft steel Induction hardened applications, medium strength components, pneumatic and hydraulic cylinder shafts
1050 High carbon steel, easy to weld and machine Forged shafts and gears
1060 Standard grade carbon steel Used in forging applications
1065 High carbon steel, high tensile strength, heat treatable Blades and cutlery
1144 Low carbon steel, stronger alloy than A36 and 1018, better ductility Parts requiring mechanical properties obtained by heat treatment
11L14 High carbon steel, enhanced machinability, higher strength than 1018 Forging applications
12L14 High carbon steel, enhanced machinability, higher strength than 1018 Screw machines, couplings, inserts, bushings, hydraulic hose fittings
احصل على عرض أسعار مجاني

Available Carbon Steel Casting Processes

Carbon Steel Investment Casting
Carbon steel investment casting uses the traditional lost wax casting process to produce carbon steel components. In recent years, we have undertaken extensive upgrades, incorporating advanced silica sol shell-making technology. Additionally, we have introduced an innovative process that combines coated sand with shell-making, optimizing production time and improving surface finish. Common carbon steel investment casting parts include railway components and automotive parts.
صب الرمل من الفولاذ الكربوني
Carbon steel castings produced using the sand casting process are known as carbon steel sand castings. In this process, different foundries select various sand materials based on performance requirements, such as silica sand, resin sand, ceramic sand, and expandable sand. We primarily use resin sand and ceramic sand, both known for their uniform granularity and excellent refractory properties, making them ideal for high-temperature, high-performance casting applications.
Carbon Steel Shell Casting
Carbon steel shell casting is an advanced shell molding process used to produce high-quality carbon steel components. Our fully automated production line ensures efficiency and consistent quality, with a monthly capacity of 800 tons and the ability to manufacture castings weighing up to 200 kg. This process delivers precise dimensions, excellent surface finishes, and intricate designs, making it ideal for industries such as automotive, construction, and heavy machinery. We provide durable, reliable, and cost-effective carbon steel shell castings tailored to meet the diverse needs of our clients.

One-Stop Solution

Carbon Steel Casting Cleaning
Carbon steel investment casting, also known as lost wax casting, is a precision casting process that uses wax patterns to create high-accuracy, intricate shapes. This method provides excellent surface finish, tight tolerances, and minimal post-processing, making it ideal for complex components in automotive, aerospace, and industrial machinery. After casting, thorough cleaning is essential to remove any residual mold materials, scale, or impurities. Our cleaning process ensures that each carbon steel casting meets the highest standards of quality and readiness for further treatment or assembly.
Carbon Steel Casting Machining
Our machining facility houses over 30 CNC machines, providing exceptional flexibility for machining carbon steel castings according to customer drawings. Our skilled technicians, with years of experience, ensure high precision and efficiency in every operation. By maintaining in-house machining capabilities, we reduce the complexity of working with multiple suppliers and minimize lead times. Whether it’s turning, milling, drilling, or grinding, we deliver carbon steel castings with exact specifications and superior surface finishes, ready for immediate use.
Carbon Steel Casting Inspection
Quality assurance is a critical part of our process. We employ various inspection methods, including dimensional checks using CMM (Coordinate Measuring Machine), visual inspections, and non-destructive testing (NDT) techniques like ultrasonic and magnetic particle testing. These methods ensure that every carbon steel casting meets the required specifications and performance standards. Additionally, we apply surface treatments such as rust-proof oil coating, painting, sandblasting, chemical treatment, anodizing, and electrophoresis to achieve corrosion resistance, enhance wear resistance, and improve appearance. Our rigorous inspection and treatment processes guarantee that our carbon steel castings deliver reliability and durability in even the most demanding applications.
خيارات معالجة الأسطح القابلة للتخصيص
التفجير بالرصاص
التنظيف بالرمل هو عملية معالجة أسطح تتضمن دفع مواد كاشطة بسرعات عالية لإزالة الملوثات السطحية، أو القشور، أو الصدأ. تُعزز هذه العملية التصاق السطح للطلاءات اللاحقة، وتُحسّن مقاومة التعب.
التصنيع
التشغيل الآلي عملية دقيقة تُستخدم لتحقيق تحمّلات دقيقة وتشطيبات أسطح ناعمة. تشمل عمليات التشغيل الطحن والخراطة والحفر والطحن لتلبية متطلبات أبعادية ووظيفية محددة.
طلاء الطلاء
يوفر طلاء الطلاء لمسةً واقيةً وزخرفيةً لأسطح الفولاذ السبائكي. كما يُعزز مقاومة التآكل ويتيح خياراتٍ متنوعةً من الألوان والملمس، مما يجعله مثاليًا للأغراض الجمالية والوظيفية.
طلاء المسحوق
طلاء المسحوق هو عملية تشطيب جافة تُنتج سطحًا متينًا، مقاومًا للتآكل والتلف. يُوفر مظهرًا موحدًا، ويتوفر بألوان وقوام متنوعة.
طلاء مجلفن
تتضمن عملية الجلفنة وضع طبقة من الزنك على سطح الفولاذ، مما يوفر حماية ممتازة من التآكل. وتُستخدم الجلفنة بالغمس الساخن والجلفنة الكهربائية بشكل شائع لإطالة عمر مكونات الفولاذ.
طلاء أكسيد أسود
يُشكّل أكسيد الحديد الأسود طبقة واقية رقيقة سوداء اللون على سطح الفولاذ، مما يُحسّن مقاومة التآكل ويُقلّل انعكاس الضوء. ويُستخدم عادةً في تطبيقات السيارات والفضاء والأدوات.

Start Your Project with لييروو

1. أرسل استفسارك
أرسل رسومات التصميم بمساعدة الحاسوب والملفات ثلاثية الأبعاد عبر البريد الإلكتروني، مع تحديد درجة المادة أو كمية الطلب أو تشطيب السطح أو أي تفاصيل أخرى ذات صلة.
2. حساب التكلفة
بمجرد استلامنا للتصميم الخاص بك، سيقوم فريقنا الهندسي بتقييم الرسومات بعناية وحساب السعر بناءً على تكاليف الإنتاج الفعلية في أقرب وقت ممكن.
3. بدء الإنتاج
Upon pricing approval, our production team will prepare the materials and schedule production promptly. Leierwo always ensures on-time delivery.
4. ترتيب التسليم
بعد اكتمال الإنتاج، سنقوم بتوفير تفاصيل التغليف وترتيب الشحن عن طريق البحر أو الجو. نحن ندعم الشحن العالمي لكل طلبية.

الأسئلة الشائعة

اتصل بنا الآن

站网网 表单单
arArabic
en_USEnglish es_ESSpanish ms_MYMalay de_DEGerman arArabic